Composite Lab

Composite lab

Fiber-reinforced materials, resin systems & fabrication stations, aligned to PM SHRI and NEP norms

Fiber-reinforced materials, resin systems & fabrication stations, aligned to PM SHRI and NEP norms

Fiber & resin kit

Vacuum bagging system

Testing equipment

The Composite Lab equips students with hands-on fiber-reinforced material fabrication skills from hand layup and resin chemistry through vacuum bagging, mechanical testing, and industrial processes like resin transfer molding and filament winding building the same foundations used in aerospace, automotive and marine composites training programs.

Equipment overview

Three modules covering the full composite fabrication skillset

Materials starter kit

Fiber reinforcements

Glass fiber fabric (multiple sizes), carbon fiber sheets (sample pack)

Resin systems

2-part epoxy resin (5L), polyester resin (5L), hardener/catalyst set

Layup consumables

Mixing cups & sticks, mold release agent, plastic measuring tools, layup trays

Safety equipment

Full safety bundle for resin handling and fabrication work

Processing & application stations

Vacuum bagging station

Vacuum bagging system, breather fabric, peel ply, portable vacuum pump and digital pressure gauge.

Curing & heat station

Basic curing oven, heating element, and infrared thermometer for cure monitoring.

Layup application tools

Application rollers, brushes and applicator sets for hand layup work.

Testing, quality control & advanced fabrication - A learning progression

Composite fundamentals & safety

Fiber and resin chemistry, PPE use, and safe handling protocols.

Hand layup techniques

Fiber orientation, clocking, and building first laminates.

Vacuum bagging & infusion

Breather fabric, peel ply and controlled resin infusion.

Mechanical property testing

Tensile, flexural and impact testing against ASTM-style standards.

Failure analysis

Inspecting laminates for defects and optimizing layup design.

Resin transfer molding

Closed-mold processing for repeatable, higher-quality parts.

Capstone fabrication project

Design, build, test and present a structural composite component.

Composite Lab Timeline

How the curriculum progresses over the school year

1

Months 1 - 3

Materials & fundamentals

Understanding composite materials and structures

Fiber types (glass, carbon, aramid) and resins

Layering techniques and fiber orientation

Safety protocols for resin handling

Building your first composite laminate

Understanding composite materials and structures

Fiber types (glass, carbon, aramid) and resins

Layering techniques and fiber orientation

Safety protocols for resin handling

Building your first composite laminate

2

Months 3 - 6

Advanced manufacturing

Vacuum bagging and autoclave processing

Multi-layer composite design

Mechanical properties testing

Failure analysis and optimization

Creating structural components

Vacuum bagging and autoclave processing

Multi-layer composite design

Mechanical properties testing

Failure analysis and optimization

Creating structural components

3

Months 6+

Industrial applications

Aerospace and automotive composite design

Repair and maintenance techniques

Advanced fabrication methods (RTM, filament winding)

Quality control and certification

Real-world project implementation

Aerospace and automotive composite design

Repair and maintenance techniques

Advanced fabrication methods (RTM, filament winding)

Quality control and certification

Real-world project implementation

The Three Pillars of Skill Education

Every school covers all three categories-mandatory framework, Classes V-X

Life Forms

Life Forms

Agriculture, floriculture /hydroponics, animal husbandry, environmental studies-110 hrs/yr

Machines & Materials

Machines & Materials

Electronics/robotics, automotive, carpentry, textile design, food production-110 hrs/yr

Human Services

Human Services

Healthcare, retail/e-commerce, BFSI, tourism & hospitality, beauty & wellness

Cross-sector & emerging (highly recommended): IT/ITES Artificial Intelligence AVGC-integrated across all three pillars.

Key learnings

Materials science

Fibers, resins, laminates

Hand layup & molding

Wet layup to vacuum bagging

Process control

Curing, pressure, temperature

Mechanical testing

Tensile, flexural, impact

Advanced fabrication

RTM, filament winding

Industry exposure

Aerospace, automotive, marine

Why schools should build it

Fulfils NEP 2020's experiential and industry-linked skilling mandate directly

Builds genuine fabrication and quality-control skills used across advanced manufacturing

Introduces materials and processes unique to aerospace, automotive and marine industries

Prepares students for composites technician pathways and advanced-manufacturing careers

Frequently Asked Questions

What is a composite lab?

A dedicated fabrication space where students build fiber-reinforced composite parts — from hand layup and resin mixing through vacuum bagging, curing and mechanical testing.

Who funds and monitors the lab?

Setup is funded through the school's grant allocation and procured via GeM; usage and outcomes are tracked by the nominated in-charge teacher each term.

What safety precautions does resin handling require?

Students work with PPE (gloves, respirators, goggles), ventilated workspaces, and supervised chemical storage all included as part of the safety package.

Is it aligned with PM SHRI and NEP norms?

Yes the equipment list, curriculum progression and safety guidelines are mapped directly to PM SHRI infrastructure norms and NEP 2020's experiential and vocational skilling mandate.

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